Ƙarfafa Ƙarfafawa da Ayyuka tare da Induction Dumama Machines
A matsayin fasahar dumama masana'antu, shigar da dumama ya zama sananne a cikin 'yan shekarun nan. Ana iya amfani da wannan fasaha a masana'antu daban-daban, ciki har da motoci, sararin samaniya, aikin ƙarfe, da dai sauransu. Inji mai inganci suna ba da fa'idodi da yawa akan hanyoyin dumama na gargajiya, gami da dumama sauri da inganci, ingantaccen sarrafa tsari, da rage yawan kuzari. A cikin wannan labarin, za mu tattauna fa'idodin induction dumama injin, nau'ikan kayan aiki daban-daban da ake da su, da kuma yadda ake zaɓar injin da ya dace don buƙatunku.
Dumamar shigar da wani tsari ne da ke amfani da induction na lantarki don zafi da ƙarfe ko wasu kayan aiki. Tare da dumama shigar da wutar lantarki, canjin yanayin maganadisu yana samuwa ta hanyar induction coil, wanda ke wucewa ta cikin ƙarfe ko wasu kayan aiki. Wannan filin maganadisu yana haifar da igiyar ruwa a cikin ƙarfe, wanda hakan ke haifar da zafi. Ana haifar da zafi kai tsaye a cikin kayan, wanda ke sa dumama shigar da sauri da inganci fiye da hanyoyin dumama na gargajiya.
Ana amfani da dumama shigarwa a aikace-aikace daban-daban, gami da brazing, annealing, hardening, da narkewa. Hakanan ana amfani da shi don haɓaka haɓaka, ƙirƙira, da haɗin gwiwa. Ana amfani da induction dumama induction a masana'antu da yawa, gami da motoci, sararin samaniya, aikin ƙarfe, da sauran su.
Fahimtar Injin Dumama Induction
Induction dumama injinan sun ƙunshi abubuwa da yawa, gami da naɗaɗɗen induction, wutar lantarki, da tsarin sanyaya. Ƙunƙarar induction tana haifar da filin maganadisu wanda ke haifar da igiyoyin ruwa a cikin ƙarfe. Samar da wutar lantarki yana samar da makamashin lantarki wanda aka canza zuwa filin maganadisu. Ana amfani da tsarin sanyaya don kwantar da murfin induction da sauran abubuwan da aka gyara, kamar yadda zafin da aka haifar yayin aikin zai iya zama mahimmanci.
Akwai manyan nau'ikan induction dumama induction: babban mitar da matsakaici. Manyan injinan mitar mitoci suna aiki a mitoci sama da 100 kHz, yayin da na'urorin mitar mitoci suna aiki a mitoci tsakanin 1 kHz da 100 kHz. Ana amfani da injunan mitar mita don ƙananan sassa da dumama ƙasa, yayin da ake amfani da injin mitar matsakaici don manyan sassa da dumama dumama.
Amfanin Induction Dumama Injin
Induction dumama inji suna ba da fa'idodi da yawa akan hanyoyin dumama na gargajiya. Ga wasu fa'idodi masu mahimmanci:
- Saurin dumama: Induction dumama yana da sauri fiye da hanyoyin dumama na gargajiya, saboda ana haifar da zafi kai tsaye a cikin kayan. Wannan yana nufin cewa sassa za a iya mai tsanani da kuma sanyaya da sauri da sauri, wanda zai iya inganta aikin yadda ya dace da kuma rage lokutan sake zagayowar.
- Ingantattun sarrafa tsari: Induction dumama inji suna ba da madaidaicin sarrafa zafin jiki, wanda ke ba da damar daidaito, sakamako mai maimaitawa. Wannan yana da mahimmanci musamman a masana'antu inda inganci ke da mahimmanci, kamar sararin samaniya da kera motoci.
- Rage amfani da makamashi: Induction dumama ya fi ƙarfin ƙarfi fiye da hanyoyin dumama na gargajiya, saboda ana haifar da zafi kai tsaye a cikin kayan. Wannan yana nufin cewa ƙarancin makamashi yana ɓarna, wanda zai iya haifar da babban tanadin farashi akan lokaci.
- Mai tsaftacewa da aminci: Dumama shigar da ba ya haifar da hayaki, wanda ke sa ya zama mafi tsafta da aminci madadin hanyoyin dumama na gargajiya. Hakanan yana haifar da ƙarancin hayaniya da girgiza, wanda zai iya inganta yanayin aiki ga ma'aikata.
Nau'o'in Kayan Aikin Gina Jiki
Akwai nau'ikan da yawa na induction dumama kayan aiki samuwa, gami da:
- Induction dumama: Waɗannan induction ɗin dumama ce mai ɗaukar hoto waɗanda ake amfani da su don dumama ƙananan sassa ko wuraren da aka keɓe.
- Induction tanderu: Waɗannan manyan induction ɗin dumama ne waɗanda ake amfani da su don narkewar ƙarfe ko wasu kayan.
- Induction brazing Machines: Waɗannan induction ɗin dumama ne waɗanda ake amfani da su don ƙwanƙwasa ko siyarwa.
- Induction hardening inji: Waɗannan induction ɗin dumama ne waɗanda ake amfani da su don taurare sassan ƙarfe.
- Induction annealing Machines: Waɗannan induction ɗin dumama ne waɗanda ake amfani da su don cire ƙarfe ko wasu kayan.
Akwai manyan sigogi biyu na indutcion dumama kayan aiki: daya shine karfin fitarwa, wani kuma mita ne.
Zurfin shigar zafi a cikin aikin aikin ya dogara da mita, mafi girman mita, zurfin zurfin fata; ƙananan mitar, da zurfin shiga.
Don haka yana da mahimmanci don zaɓar mita na induction dumama inji bisa ga sha'awar dumama don cimma mafi kyawun tasirin dumama.
Ƙarfin fitarwa yana yanke shawarar saurin dumama, an zaɓi iko bisa ga nauyin aikin aiki da zafin jiki na dumama da saurin dumama da ake so.
Don haka, dumama shigar da mita yana da tasirin fata mara zurfi wanda ya fi dacewa ga ƙananan sassa. ƙananan induction dumama yana da zurfin tasirin fata wanda ya fi dacewa don manyan sassa.
Injin dumama Induction ɗinmu sun kasu zuwa manyan jerin abubuwa biyar bisa ga mitar:
Matsakaici Mita tare da Parallel oscillating circuit (abbr. MF jerin): 1 - 20KHZ
Matsakaicin mitar tare da Series oscillating circuit (abbr. MFS jerin): 0.5-10KHZ
Jerin Maɗaukaki Mai Girma (abbr: jerin HF): 30-80KHZ
Super-audio Frequency Series (abbr. SF jerin) : 8-40KHZ
Matsakaicin Mitar Mitar (jerin abbr.UHF): 30-1100KHZ
category | model | Max iko | Oscillating mita | Max shigar yanzu | Input irin ƙarfin lantarki | aiki ƙarfin lantarki | Dandalin aikin haɓaka |
jerin MF | MF-15 | 15KW | 1-20KHZ | 23A | 3P 380V50Hz | 70-550V | 100% |
MF-25 | 25KW | 36A | |||||
MF-35 | 35KW | 51A | |||||
MF-45 | 45KW | 68A | |||||
MF-70 | 70KW | 105A | |||||
MF-90 | 90KW | 135A | |||||
MF-110 | 110KW | 170A | |||||
MF-160 | 160KW | 240A | |||||
Farashin MFS | Saukewa: MFS-100 | 100KW | 0.5-10KHZ | 160A | 3P 380V50Hz | 342-430V | 100% |
Saukewa: MFS-160 | 160KW | 250A | |||||
Saukewa: MFS-200 | 200KW | 310A | |||||
Saukewa: MFS-250 | 250KW | 380A | |||||
Saukewa: MFS-300 | 300KW | 0.5-8KHZ | 460A | ||||
Saukewa: MFS-400 | 400KW | 610A | |||||
Saukewa: MFS-500 | 500KW | 760A | |||||
Saukewa: MFS-600 | 600KW | 920A | |||||
Saukewa: MFS-750 | 750KW | 0.5-6KHZ | 1150A | ||||
Saukewa: MFS-800 | 800KW | 1300A | |||||
jerin HF | HF-04A | 4KW | 100-250KHZ | 15A | 1P 220V / 50Hz | 180V-250V | 80% |
HF-15A | 7KW | 30-100KHZ | 32A | 1P 220V / 50Hz | 180V-250V | 80% | |
HF-15AB | 7KW | 32A | |||||
HF-25A | 15KW | 30-80KHZ | 23A | 3P 380V / 50Hz | 340-430V | 100% | |
HF-25AB | 15KW | 23A | |||||
HF-40AB | 25KW | 38A | |||||
HF-35AB | 35KW | 53A | |||||
HF-45AB | 45KW | 68A | |||||
HF-60AB | 60KW | 80A | |||||
HF-70AB | 70KW | 105A | |||||
HF-80AB | 80KW | 130A | |||||
SF jerin | SF-30A | 30KW | 10-40KHZ | 48A | 3P 380V / 50Hz | 342-430V | 100% |
Saukewa: SF-30ABS | 30KW | 48A | |||||
Saukewa: SF-40ABS | 40KW | 62A | |||||
Saukewa: SF-50ABS | 50KW | 75A | |||||
Saukewa: SF-40AB | 40KW | 62A | |||||
Saukewa: SF-50AB | 50KW | 75A | |||||
Saukewa: SF-60AB | 60KW | 90A | |||||
Saukewa: SF-80AB | 80KW | 125A | |||||
Saukewa: SF-100AB | 100KW | 155A | |||||
Saukewa: SF-120AB | 120KW | 185A | |||||
Saukewa: SF-160AB | 160KW | 8-30KHZ | 245A | ||||
Saukewa: SF-200AB | 200KW | 310A | |||||
Saukewa: SF-250AB | 250KW | 380A | |||||
Saukewa: SF-300AB | 300KW | 455A | |||||
UHF jerin | UHF-05AB | 5KW | 0.5-1.1MHZ | 15A | 1P 220V / 50Hz | 180V-250V | 80% |
UHF-06A-I | 6.6KW | 200-500KHZ | 30A | 1P 220V / 50Hz | 180V-250V | 80% | |
UHF-06A-II | 6.6KW | 200-700KHZ | |||||
UHF-06A/AB-III | 6KW | 0.5-1.1MHZ | |||||
UHF-10A-I | 10KW | 50-300KHZ | 15A | 3P 380V/50Hz | 342-430V | 100% | |
UHF-10A-II | 10KW | 200-500KHZ | 45A | 1P 220V/50Hz | 180-250V | 80% | |
UHF-20AB | 20KW | 50-250KHZ | 30A | 3P 380V/50Hz | 342-430V | 100% | |
UHF-30AB | 30KW | 50-200KHZ | 45A | ||||
UHF-40AB | 40KW | 60A | |||||
UHF-60AB | 60KW | 30-120KHZ | 90A | ||||
Sai dai kayan aikin dumama da'ira na Analog, HLQ suna da DSP Cikakken Induction Induction Dijital Machines:
category | model | Max iko | Oscillating mita | Max shigar yanzu | Input irin ƙarfin lantarki | |
DSP cikakken dijital super audio mitar | Saukewa: D-SF160 | 160KW | 2-50Khz | 240A | 3P 380V50Hz | |
Saukewa: D-SF200 | 200KW | 300A | ||||
Saukewa: D-SF250 | 250KW | 380A | ||||
Saukewa: D-SF300 | 300KW | 450A | ||||
Saukewa: D-SF350 | 350KW | 530A | ||||
Saukewa: D-SF400 | 400KW | 610A | ||||
Saukewa: D-SF450 | 450KW | 685A | ||||
Saukewa: D-SF500 | 500KW | 760A | ||||
Saukewa: D-SF550 | 550KW | 835A | ||||
Saukewa: D-SF600 | 600KW | 910A | ||||
DSP cikakken dijital High mita | Saukewa: D-HF160 | 160KW | 50-100Khz | 240A | 3p 380V50Hz | |
Saukewa: D-HF200 | 200KW | 300A | ||||
Saukewa: D-HF250 | 250KW | 380A | ||||
Saukewa: D-HF300 | 300KW | 450A | ||||
Saukewa: D-HF350 | 350KW | 530A | ||||
Saukewa: D-HF400 | 400KW | 610A | ||||
Saukewa: D-HF450 | 450KW | 685A | ||||
Saukewa: D-HF500 | 500KW | 760A | ||||
Saukewa: D-HF550 | 550KW | 835A | ||||
Saukewa: D-HF600 | 600KW | 910A | ||||
DSP cikakken mitar dijital Ultrahigh | D-UF100 | 100KW | 100-150Khz | 150A | 3p 380V50Hz | |
D-UF160 | 160KW | 240A | ||||
D-UF200 | 200KW | 300A | ||||
DSP cikakken mitar dijital na dijital | Saukewa: D-MFS100-2000 | 100-2000kw | 1-10 kHz | 3p 380V, 50Hz | ||
Abubuwan da za a yi la'akari da su Lokacin zabar Injin Dumama Induction
Lokacin zabar injin dumama induction, akwai abubuwa da yawa da yakamata ayi la'akari dasu, gami da:
- Nau'in kayan abu da kauri: Daban-daban kayan suna buƙatar lokutan dumama daban-daban da mitoci. Har ila yau kauri daga cikin kayan zai shafi lokacin dumama.
- Bukatun dumama: Yanayin zafin jiki da tsawon lokacin aikin dumama zai dogara da aikace-aikacen.
- Girman sashi da siffa: Girma da siffar sashin zasu ƙayyade nau'i da girman nau'in coil induction da ake buƙata.
- Bukatun wutar lantarki: Kayan wutar lantarki zai dogara ne akan girman da nau'in injin, da kuma buƙatun dumama.
Yadda Ake Zaɓan Maɗaukakin Dumama na Induction Dama
Don zaɓar na'urar dumama shigar da ta dace don bukatunku, yana da mahimmanci a yi la'akari da abubuwan da aka jera a sama. Hakanan ya kamata ku yi la'akari da sunan masana'anta, farashin injin, da wadatar kayan gyara da tallafin fasaha.
Hakanan yana da mahimmanci a zaɓi na'ura mai sauƙin amfani da kulawa. Wasu injina suna buƙatar ƙarin kulawa fiye da wasu, kuma wannan na iya yin tasiri ga ƙimar mallakar gaba ɗaya.
Farashin Induction Dumama
Farashin induction dumama na'ura na iya bambanta ko'ina dangane da girman, nau'in, da masana'anta. Masu dumama na'ura mai ɗaukuwa na iya kashe kuɗi kaɗan kaɗan da 'yan ɗaruruwan daloli, yayin da manyan tanderun ƙaddamarwa na iya kashe ɗaruruwan dubban daloli.
Yana da mahimmanci a yi la'akari da ba kawai farashin na'ura na gaba ba, har ma da farashin mallaka a kan lokaci. Wannan ya haɗa da farashin wutar lantarki, kulawa, da gyarawa.
Kulawa da Gyara Kayan Aikin Gina Jiki
Kulawa na yau da kullun yana da mahimmanci don tabbatar da tsawon rai da aikin induction dumama. Wannan ya haɗa da tsaftace coil induction, duba tsarin samar da wutar lantarki da sanyaya, da duba injin don alamun lalacewa da tsagewa.
Idan ana buƙatar gyare-gyare, yana da mahimmanci a yi aiki tare da ƙwararren ƙwararren wanda ke da kwarewa tare da induction dumama inji. Wannan zai tabbatar da cewa an yi gyare-gyare daidai kuma cikin aminci.
Kammalawa: Makomar Fasahar Dumamawar Induction
Fasahar dumama shigarwa ta yi nisa a cikin 'yan shekarun nan, kuma yana yiwuwa ya ci gaba da haɓakawa da haɓaka a nan gaba. Kamar yadda masana'antu ke neman haɓaka inganci da rage farashi, induction dumama injin za su taka muhimmiyar rawa.
Idan kuna la'akari da injin dumama shigar da kasuwancin ku, yana da mahimmanci don zaɓar injin da ya dace da takamaiman buƙatunku da buƙatunku. Ta la'akari da abubuwan da aka jera a sama da aiki tare da ƙwararrun masana'anta da ƙwararru, za ku iya tabbatar da cewa kun sami mafi kyawun na'urar dumama shigar ku.