Induction Dumama Machines tare da Mahimmancin Ƙarfafawa da Aiki

Ƙarfafa Ƙarfafawa da Ayyuka tare da Induction Dumama Machines

A matsayin fasahar dumama masana'antu, shigar da dumama ya zama sananne a cikin 'yan shekarun nan. Ana iya amfani da wannan fasaha a masana'antu daban-daban, ciki har da motoci, sararin samaniya, aikin ƙarfe, da dai sauransu. Inji mai inganci suna ba da fa'idodi da yawa akan hanyoyin dumama na gargajiya, gami da dumama sauri da inganci, ingantaccen sarrafa tsari, da rage yawan kuzari. A cikin wannan labarin, za mu tattauna fa'idodin induction dumama injin, nau'ikan kayan aiki daban-daban da ake da su, da kuma yadda ake zaɓar injin da ya dace don buƙatunku.

Dumamar shigar da wani tsari ne da ke amfani da induction na lantarki don zafi da ƙarfe ko wasu kayan aiki. Tare da dumama shigar da wutar lantarki, canjin yanayin maganadisu yana samuwa ta hanyar induction coil, wanda ke wucewa ta cikin ƙarfe ko wasu kayan aiki. Wannan filin maganadisu yana haifar da igiyar ruwa a cikin ƙarfe, wanda hakan ke haifar da zafi. Ana haifar da zafi kai tsaye a cikin kayan, wanda ke sa dumama shigar da sauri da inganci fiye da hanyoyin dumama na gargajiya.

Ana amfani da dumama shigarwa a aikace-aikace daban-daban, gami da brazing, annealing, hardening, da narkewa. Hakanan ana amfani da shi don haɓaka haɓaka, ƙirƙira, da haɗin gwiwa. Ana amfani da induction dumama induction a masana'antu da yawa, gami da motoci, sararin samaniya, aikin ƙarfe, da sauran su.

Fahimtar Injin Dumama Induction

Induction dumama injinan sun ƙunshi abubuwa da yawa, gami da naɗaɗɗen induction, wutar lantarki, da tsarin sanyaya. Ƙunƙarar induction tana haifar da filin maganadisu wanda ke haifar da igiyoyin ruwa a cikin ƙarfe. Samar da wutar lantarki yana samar da makamashin lantarki wanda aka canza zuwa filin maganadisu. Ana amfani da tsarin sanyaya don kwantar da murfin induction da sauran abubuwan da aka gyara, kamar yadda zafin da aka haifar yayin aikin zai iya zama mahimmanci.

Akwai manyan nau'ikan induction dumama induction: babban mitar da matsakaici. Manyan injinan mitar mitoci suna aiki a mitoci sama da 100 kHz, yayin da na'urorin mitar mitoci suna aiki a mitoci tsakanin 1 kHz da 100 kHz. Ana amfani da injunan mitar mita don ƙananan sassa da dumama ƙasa, yayin da ake amfani da injin mitar matsakaici don manyan sassa da dumama dumama.

Amfanin Induction Dumama Injin

Induction dumama inji suna ba da fa'idodi da yawa akan hanyoyin dumama na gargajiya. Ga wasu fa'idodi masu mahimmanci:

  • Saurin dumama: Induction dumama yana da sauri fiye da hanyoyin dumama na gargajiya, saboda ana haifar da zafi kai tsaye a cikin kayan. Wannan yana nufin cewa sassa za a iya mai tsanani da kuma sanyaya da sauri da sauri, wanda zai iya inganta aikin yadda ya dace da kuma rage lokutan sake zagayowar.
  • Ingantattun sarrafa tsari: Induction dumama inji suna ba da madaidaicin sarrafa zafin jiki, wanda ke ba da damar daidaito, sakamako mai maimaitawa. Wannan yana da mahimmanci musamman a masana'antu inda inganci ke da mahimmanci, kamar sararin samaniya da kera motoci.
  • Rage amfani da makamashi: Induction dumama ya fi ƙarfin ƙarfi fiye da hanyoyin dumama na gargajiya, saboda ana haifar da zafi kai tsaye a cikin kayan. Wannan yana nufin cewa ƙarancin makamashi yana ɓarna, wanda zai iya haifar da babban tanadin farashi akan lokaci.
  • Mai tsaftacewa da aminci: Dumama shigar da ba ya haifar da hayaki, wanda ke sa ya zama mafi tsafta da aminci madadin hanyoyin dumama na gargajiya. Hakanan yana haifar da ƙarancin hayaniya da girgiza, wanda zai iya inganta yanayin aiki ga ma'aikata.

Nau'o'in Kayan Aikin Gina Jiki

Akwai nau'ikan da yawa na induction dumama kayan aiki samuwa, gami da:

  • Induction dumama: Waɗannan induction ɗin dumama ce mai ɗaukar hoto waɗanda ake amfani da su don dumama ƙananan sassa ko wuraren da aka keɓe.
  • Induction tanderu: Waɗannan manyan induction ɗin dumama ne waɗanda ake amfani da su don narkewar ƙarfe ko wasu kayan.
  • Induction brazing Machines: Waɗannan induction ɗin dumama ne waɗanda ake amfani da su don ƙwanƙwasa ko siyarwa.
  • Induction hardening inji: Waɗannan induction ɗin dumama ne waɗanda ake amfani da su don taurare sassan ƙarfe.
  • Induction annealing Machines: Waɗannan induction ɗin dumama ne waɗanda ake amfani da su don cire ƙarfe ko wasu kayan.

Akwai manyan sigogi biyu na indutcion dumama kayan aiki: daya shine karfin fitarwa, wani kuma mita ne.

Zurfin shigar zafi a cikin aikin aikin ya dogara da mita, mafi girman mita, zurfin zurfin fata; ƙananan mitar, da zurfin shiga.

Don haka yana da mahimmanci don zaɓar mita na induction dumama inji bisa ga sha'awar dumama don cimma mafi kyawun tasirin dumama.

Ƙarfin fitarwa yana yanke shawarar saurin dumama, an zaɓi iko bisa ga nauyin aikin aiki da zafin jiki na dumama da saurin dumama da ake so.

Don haka, dumama shigar da mita yana da tasirin fata mara zurfi wanda ya fi dacewa ga ƙananan sassa. ƙananan induction dumama yana da zurfin tasirin fata wanda ya fi dacewa don manyan sassa.

Injin dumama Induction ɗinmu sun kasu zuwa manyan jerin abubuwa biyar bisa ga mitar:

Matsakaici Mita tare da Parallel oscillating circuit (abbr. MF jerin): 1 - 20KHZ

Matsakaicin mitar tare da Series oscillating circuit (abbr. MFS jerin): 0.5-10KHZ

Jerin Maɗaukaki Mai Girma (abbr: jerin HF): 30-80KHZ

Super-audio Frequency Series (abbr. SF jerin) : 8-40KHZ

Matsakaicin Mitar Mitar (jerin abbr.UHF): 30-1100KHZ

category model Max iko Oscillating mita Max shigar yanzu Input irin ƙarfin lantarki aiki ƙarfin lantarki Dandalin aikin haɓaka
jerin MF MF-15 15KW 1-20KHZ 23A 3P 380V50Hz 70-550V 100%
MF-25 25KW 36A
MF-35 35KW 51A
MF-45 45KW 68A
MF-70 70KW 105A
MF-90 90KW 135A
MF-110 110KW 170A
MF-160 160KW 240A
Farashin MFS Saukewa: MFS-100 100KW 0.5-10KHZ 160A 3P 380V50Hz 342-430V 100%
Saukewa: MFS-160 160KW 250A
Saukewa: MFS-200 200KW 310A
Saukewa: MFS-250 250KW 380A
Saukewa: MFS-300 300KW 0.5-8KHZ 460A
Saukewa: MFS-400 400KW 610A
Saukewa: MFS-500 500KW 760A
Saukewa: MFS-600 600KW 920A
Saukewa: MFS-750 750KW 0.5-6KHZ 1150A
Saukewa: MFS-800 800KW 1300A
jerin HF HF-04A 4KW 100-250KHZ 15A 1P 220V / 50Hz 180V-250V 80%
HF-15A 7KW 30-100KHZ 32A 1P 220V / 50Hz 180V-250V 80%
HF-15AB 7KW 32A
HF-25A 15KW 30-80KHZ 23A 3P 380V / 50Hz 340-430V 100%
HF-25AB 15KW 23A
HF-40AB 25KW 38A
HF-35AB 35KW 53A
HF-45AB 45KW 68A
HF-60AB 60KW 80A
HF-70AB 70KW 105A
HF-80AB 80KW 130A
SF jerin SF-30A 30KW 10-40KHZ 48A 3P 380V / 50Hz 342-430V 100%
Saukewa: SF-30ABS 30KW 48A
Saukewa: SF-40ABS 40KW 62A
Saukewa: SF-50ABS 50KW 75A
Saukewa: SF-40AB 40KW 62A
Saukewa: SF-50AB 50KW 75A
Saukewa: SF-60AB 60KW 90A
Saukewa: SF-80AB 80KW 125A
Saukewa: SF-100AB 100KW 155A
Saukewa: SF-120AB 120KW 185A
Saukewa: SF-160AB 160KW 8-30KHZ 245A
Saukewa: SF-200AB 200KW 310A
Saukewa: SF-250AB 250KW 380A
Saukewa: SF-300AB 300KW 455A
UHF jerin UHF-05AB 5KW 0.5-1.1MHZ 15A 1P 220V / 50Hz 180V-250V 80%
UHF-06A-I 6.6KW 200-500KHZ 30A 1P 220V / 50Hz 180V-250V 80%
UHF-06A-II 6.6KW 200-700KHZ
UHF-06A/AB-III 6KW 0.5-1.1MHZ
UHF-10A-I 10KW 50-300KHZ 15A 3P 380V/50Hz 342-430V 100%
UHF-10A-II 10KW 200-500KHZ 45A 1P 220V/50Hz 180-250V 80%
UHF-20AB 20KW 50-250KHZ 30A 3P 380V/50Hz 342-430V 100%
UHF-30AB 30KW 50-200KHZ 45A
UHF-40AB 40KW 60A
UHF-60AB 60KW 30-120KHZ 90A

Sai dai kayan aikin dumama da'ira na Analog, HLQ suna da DSP Cikakken Induction Induction Dijital Machines: 

category model Max iko Oscillating mita Max shigar yanzu Input irin ƙarfin lantarki
DSP cikakken dijital super audio mitar Saukewa: D-SF160 160KW 2-50Khz 240A 3P 380V50Hz
Saukewa: D-SF200 200KW 300A
Saukewa: D-SF250 250KW 380A
Saukewa: D-SF300 300KW 450A
Saukewa: D-SF350 350KW 530A
Saukewa: D-SF400 400KW 610A
Saukewa: D-SF450 450KW 685A
Saukewa: D-SF500 500KW 760A
Saukewa: D-SF550 550KW 835A
Saukewa: D-SF600 600KW 910A
DSP cikakken dijital High mita Saukewa: D-HF160 160KW 50-100Khz 240A 3p 380V50Hz
Saukewa: D-HF200 200KW 300A
Saukewa: D-HF250 250KW 380A
Saukewa: D-HF300 300KW 450A
Saukewa: D-HF350 350KW 530A
Saukewa: D-HF400 400KW 610A
Saukewa: D-HF450 450KW 685A
Saukewa: D-HF500 500KW 760A
Saukewa: D-HF550 550KW 835A
Saukewa: D-HF600 600KW 910A
DSP cikakken mitar dijital Ultrahigh D-UF100 100KW 100-150Khz 150A 3p 380V50Hz
D-UF160 160KW 240A
D-UF200 200KW 300A
DSP cikakken mitar dijital na dijital Saukewa: D-MFS100-2000 100-2000kw 1-10 kHz 3p 380V, 50Hz

Abubuwan da za a yi la'akari da su Lokacin zabar Injin Dumama Induction

Lokacin zabar injin dumama induction, akwai abubuwa da yawa da yakamata ayi la'akari dasu, gami da:

  • Nau'in kayan abu da kauri: Daban-daban kayan suna buƙatar lokutan dumama daban-daban da mitoci. Har ila yau kauri daga cikin kayan zai shafi lokacin dumama.
  • Bukatun dumama: Yanayin zafin jiki da tsawon lokacin aikin dumama zai dogara da aikace-aikacen.
  • Girman sashi da siffa: Girma da siffar sashin zasu ƙayyade nau'i da girman nau'in coil induction da ake buƙata.
  • Bukatun wutar lantarki: Kayan wutar lantarki zai dogara ne akan girman da nau'in injin, da kuma buƙatun dumama.

Yadda Ake Zaɓan Maɗaukakin Dumama na Induction Dama

Don zaɓar na'urar dumama shigar da ta dace don bukatunku, yana da mahimmanci a yi la'akari da abubuwan da aka jera a sama. Hakanan ya kamata ku yi la'akari da sunan masana'anta, farashin injin, da wadatar kayan gyara da tallafin fasaha.

Hakanan yana da mahimmanci a zaɓi na'ura mai sauƙin amfani da kulawa. Wasu injina suna buƙatar ƙarin kulawa fiye da wasu, kuma wannan na iya yin tasiri ga ƙimar mallakar gaba ɗaya.

Farashin Induction Dumama

Farashin induction dumama na'ura na iya bambanta ko'ina dangane da girman, nau'in, da masana'anta. Masu dumama na'ura mai ɗaukuwa na iya kashe kuɗi kaɗan kaɗan da 'yan ɗaruruwan daloli, yayin da manyan tanderun ƙaddamarwa na iya kashe ɗaruruwan dubban daloli.

Yana da mahimmanci a yi la'akari da ba kawai farashin na'ura na gaba ba, har ma da farashin mallaka a kan lokaci. Wannan ya haɗa da farashin wutar lantarki, kulawa, da gyarawa.

Kulawa da Gyara Kayan Aikin Gina Jiki

Kulawa na yau da kullun yana da mahimmanci don tabbatar da tsawon rai da aikin induction dumama. Wannan ya haɗa da tsaftace coil induction, duba tsarin samar da wutar lantarki da sanyaya, da duba injin don alamun lalacewa da tsagewa.

Idan ana buƙatar gyare-gyare, yana da mahimmanci a yi aiki tare da ƙwararren ƙwararren wanda ke da kwarewa tare da induction dumama inji. Wannan zai tabbatar da cewa an yi gyare-gyare daidai kuma cikin aminci.

Kammalawa: Makomar Fasahar Dumamawar Induction

Fasahar dumama shigarwa ta yi nisa a cikin 'yan shekarun nan, kuma yana yiwuwa ya ci gaba da haɓakawa da haɓaka a nan gaba. Kamar yadda masana'antu ke neman haɓaka inganci da rage farashi, induction dumama injin za su taka muhimmiyar rawa.

Idan kuna la'akari da injin dumama shigar da kasuwancin ku, yana da mahimmanci don zaɓar injin da ya dace da takamaiman buƙatunku da buƙatunku. Ta la'akari da abubuwan da aka jera a sama da aiki tare da ƙwararrun masana'anta da ƙwararru, za ku iya tabbatar da cewa kun sami mafi kyawun na'urar dumama shigar ku.

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