Induction brazing tagulla basbars tsari ne da ke tattare da haɗa bas ɗin bas biyu ko fiye da tagulla ta amfani da ƙarfe mai zafi. Ana amfani da wannan tsari sosai a masana'antu irin su lantarki, motoci, da masana'antar sararin samaniya. Ana amfani da sandunan bus ɗin jan ƙarfe a cikin waɗannan masana'antu saboda yawan ƙarfin aiki, kwanciyar hankali, da juriya na lalata.
Induction brazing wani tsari ne da ke amfani da na'urar induction don samar da zafi a cikin bas ɗin tagulla da ƙarfe mai filler. Ana amfani da zafin da ake samu don narkar da karfen filler, wanda sai a yi amfani da shi wajen shiga bas din tagulla. Wannan tsari yana da sauri, mai inganci, kuma yana samar da haɗin gwiwar brazed mai inganci.
A cikin wannan labarin, za mu tattauna kan aiwatar da induction brazing jan basbars daki-daki. Za mu rufe kayan aikin da ake buƙata, tsarin brazing, fa'idodin induction brazing, da aikace-aikacen induction brazing tagulla basbars.
Kayayyakin da ake Bukata don Busbar Bus ɗin Brazing Copper
Kayan aikin da ake buƙata don induction brazing tagulla basbars sun haɗa da induction brazing machine, coil induction, tushen wuta, ƙarfe mai filler, da juyi.
Induction brazing inji suna samuwa a cikin girma dabam da kuma daidaitawa. Waɗannan injunan suna haifar da filin maganadisu mai tsayi mai tsayi wanda ke haifar da wutar lantarki a cikin bus ɗin jan ƙarfe da ƙarfe mai filler. Wannan halin yanzu yana haifar da zafi a cikin kayan, wanda ake amfani da shi don narkar da karfen filler da shiga cikin bas ɗin tagulla.
The muryar shigarwa muhimmin sashi ne na induction brazing machine. An ƙera coil ɗin don samar da filin maganadisu mai tsayi mai tsayi wanda ke haifar da wutar lantarki a cikin bas ɗin jan ƙarfe da ƙarfe mai filler. Siffai da girman coil sun ƙayyade rarraba filin maganadisu da zafi da aka haifar.
Ana amfani da tushen wutar lantarki don samar da induction brazing inji tare da wutar lantarki da ake buƙata. Tushen wutar lantarki yawanci babban ƙarfin wutar lantarki ne wanda aka ƙera don sadar da tsayayyen fitarwa.
Ƙarfe na filler shine kayan da ake amfani da su don haɗuwa da bas ɗin tagulla. Ƙarfe na filler yawanci gawa ne na tushen azurfa wanda ke da wurin narkewa ƙasa da na tagulla basbars. Karfe na filler yana samuwa ta nau'i daban-daban, kamar sanduna, wayoyi, da foda.
Juyin wani abu ne da ake amfani dashi don tsaftace saman sandunan bas ɗin tagulla da ƙarfe mai filler. Juyin yana kawar da duk wani yadudduka na oxide wanda zai iya kasancewa akan saman kuma yana haɓaka jika na solder. Har ila yau juyi yana taimakawa wajen rage samuwar ɓarna da lahani a cikin haɗin gwiwa da aka yi da brazed.
Tsarin Brazing Induction
Tsarin induction brazing ya ƙunshi matakai da yawa. Waɗannan matakan sun haɗa da shirye-shiryen ƙasa, aikace-aikacen juzu'i, jeri na ƙarfe, da induction brazing.
Shirye-shiryen farfajiya
Shirye-shiryen saman babban mataki ne mai mahimmanci a cikin tsarin shigar da brazing. Filayen sandunan bus ɗin jan ƙarfe da ƙarfe mai filler dole ne su kasance masu tsabta kuma ba su da wani gurɓata kamar mai, mai, da yadudduka oxide. Wannan saboda duk wani gurɓataccen abu a saman saman zai iya shafar ingancin haɗin gwiwa.
Za a iya tsaftace saman sandunan bas ɗin jan ƙarfe da karfen filler ta amfani da hanyoyi iri-iri kamar tsabtace injin, tsabtace sinadarai, ko fashewar fashewar. Tsaftace injina ya ƙunshi amfani da abrasives kamar takarda yashi ko goge waya don cire duk wani gurɓataccen abu daga saman. Tsabtace sinadarai ya ƙunshi amfani da kaushi ko acid don cire duk wani gurɓataccen abu daga saman. Abrasive fashewa ya ƙunshi amfani da matsewar iska don motsa barbashi masu ɓarna a saman saman don cire duk wani gurɓataccen abu.
Aikace-aikacen Flux
Da zarar saman sun kasance da tsabta, ana amfani da jujjuyawar zuwa saman sandunan bas ɗin tagulla da ƙarfen filler. Juyin yana taimakawa wajen cire duk wani yadudduka na oxide da suka rage akan saman kuma yana haɓaka jika na ƙarfe na filler.
Yawanci ana yin jujjuyawar a saman sandunan bas ɗin tagulla da ƙarfen mai filler ta amfani da buroshi ko na'urar feshi. Ana barin juzu'i ya bushe kafin a sanya karfen filler akan saman.
Filler Karfe Wuri
Ana sanya karfen filler akan saman sandunan bas ɗin tagulla. Ƙarfe na filler na iya zama a sigar wayoyi, sanduna, ko foda. Ana sanya karfen filler akan saman saman ta amfani da hanyoyi daban-daban kamar sanya hannu ko sanyawa ta atomatik.
Ƙusance Brazing
Da zarar karfen filler ya kasance a wurin, sandunan bas na jan karfe da karfen filler suna dumama ta amfani da injin induction brazing. Ƙunƙarar shigar da ƙara yana haifar da babban filin maganadisu wanda ke haifar da wutar lantarki a cikin bus ɗin jan ƙarfe da ƙarfe mai cikawa. Wannan halin yanzu yana haifar da zafi a cikin kayan, wanda ake amfani da shi don narkar da karfen filler da shiga cikin bas ɗin tagulla.
Tsarin induction brazing yana da sauri, inganci, kuma yana samar da haɗin gwiwa masu inganci. Hakanan tsarin yana da alaƙa da muhalli saboda baya haifar da hayaki mai cutarwa.
Amfanin Induction Brazing Copper Busbars
Induction brazing tagulla basbars yana ba da fa'idodi da yawa akan sauran hanyoyin brazing. Waɗannan fa'idodin sun haɗa da:
1. Mai sauri da Ingantacciyar - Induction brazing tsari ne mai sauri da inganci wanda zai iya shiga basbars na jan karfe da yawa cikin kankanin lokaci. Wannan tsari shine manufa don samar da girma mai girma.
2. High Quality - Induction brazing yana samar da ingantattun kayan haɗin gwiwa waɗanda ke da ƙarfi, dorewa, da juriya ga lalata.
3. Madaidaicin Sarrafa - Ƙarƙashin ƙaddamarwa yana ba da damar sarrafa daidaitaccen tsarin dumama, wanda ke taimakawa wajen tabbatar da daidaitattun haɗin gwiwa.
4. Abokan Muhalli - Induction brazing tsari ne mai dacewa da muhalli saboda baya haifar da hayaki mai cutarwa.
Aikace-aikace na Induction Brazing Copper Busbars
Induction brazing jan busbars ana amfani da yawa a masana'antu kamar lantarki, motoci, da masana'antar sararin samaniya. Ana amfani da sandunan bus ɗin jan ƙarfe a cikin waɗannan masana'antu saboda yawan ƙarfin aiki, kwanciyar hankali, da juriya na lalata.
Ana amfani da induction brazing tagulla basbars a aikace-aikace kamar:
1. Kayan Kayan Wutar Lantarki - Ana amfani da busbar jan ƙarfe da yawa a cikin kayan aikin lantarki irin su masu canza wuta, masu sauyawa, da tsarin rarraba wutar lantarki.
2. Masana'antar Motoci - Ana amfani da bas ɗin ƙarfe na ƙarfe a cikin aikace-aikacen mota kamar fakitin baturi, tsarin caji, da injinan lantarki.
3. Masana'antar Aerospace - Ana amfani da bas na jan karfe a aikace-aikacen sararin samaniya kamar tauraron dan adam, tsarin sadarwa, da na'urorin jirgin sama.
Kammalawa
Induction brazing tagulla basbars mai sauri ne, mai inganci, kuma tsari mai dacewa da muhalli wanda ke samar da ingantattun haɗin gwiwa. Ana amfani da wannan tsari sosai a masana'antu irin su lantarki, motoci, da masana'antar sararin samaniya. Ana amfani da sandunan bus ɗin jan ƙarfe a cikin waɗannan masana'antu saboda yawan ƙarfin aiki, kwanciyar hankali, da juriya na lalata.
Kayan aikin da ake buƙata don induction brazing tagulla basbars sun haɗa da induction brazing machine, coil induction, tushen wuta, ƙarfe mai filler, da juyi. Tsarin induction brazing ya ƙunshi matakai da yawa, gami da shirye-shiryen ƙasa, aikace-aikacen juzu'i, jeri na ƙarfe mai filler, da ƙarar brazing.
Induction brazing tagulla basbars yana ba da fa'idodi da yawa akan sauran hanyoyin brazing. Waɗannan fa'idodin sun haɗa da sauri da inganci, inganci mai inganci, daidaitaccen iko, da abokantaka na muhalli.
Gabaɗaya, induction brazing tagulla busbars hanya ce mai inganci kuma abin dogaro don haɗa sandunan jan ƙarfe a aikace-aikace iri-iri.