Brazing Brass zuwa Aluminum tare da Induction

Brazing Brass zuwa Aluminum tare da Induction

Manufa: 'Tees' da 'ells' na jan ƙarfe za'a sanya su a jikin aluminium na bawul ɗin firiji

Kayan kayan kwalliyar kwalliyar kwalliyar tagulla

Zazzabi 2550 ºF (1400 ° C)

Yanayin 360 kHz

Kayan kayan aikin DW-UHF-10KW shigarwa da wutar lantarki wanda ya hada da kamfuri mai ɗaukar nau'ikan lantarki na 1.5μF (jimlar 0.75μF)

Aiwatarwa Ana shigar da valve a cikin murfin kuma ana amfani da ikon RF har zuwa lokacin da aka ƙin rafin jiki zuwa yanayin zafin jiki da ake bukata kuma ana ganin ƙuƙwalwar yana gudana a cikin haɗin gwiwa. Ana amfani da manyan kamfanoni guda biyu tare da yin amfani da saitunan tsarin shigarwa tare da sauye-sauyen yanayi.

Sakamako / Amfanin • Ana amfani da makamashi kawai ga yankin da za a maida zafi • Ƙarfafawa ta hadin gwiwa / gwaninta yana da launi da kuma maimaitawa.

Ƙunƙwasa Carbide To Steel Tare da Ƙaddara

Ƙunƙwasa Carbide To Steel Tare da Ƙaddara 

Manufar: Yi amfani da kayan aiki tare da daidaituwa a cikin aikace-aikacen jirgin sama

abu:

• Maƙallan cabid

• Babbar ƙananan ƙananan shank

• Hasken yanayi yana nuna fenti

• Braze shim da baƙar fata

Zazzabi 1400 ° F (760 ° C)

Yanayin 252 kHz

Kayan kayan aiki na DW-UHF-10kw ƙwaƙwalwar ajiya, sanye take da tashar wutar lantarki wadda ke dauke da na'urorin 0.33 μF biyu (duka 0.66 μF).

Tsari Ana amfani da kebul mai juzu'i mai yawa. Sashin yana mai zafi don ƙayyade lokacin da ake buƙata don isa zafin jiki da ake buƙata da samfurin zafi da ake buƙata. Yana ɗaukar kimanin dakika 30 - 45 don isa 1400 ° F (760 ° C) dangane da girman ɓangarorin daban-daban. Ana amfani da ruwa a kan dukkan ɓangaren. Sandaƙƙarfan tagulla an sanya shi tsakanin ƙarfen shank da carbide. Ana amfani da wutar lantarki mai sanya wutar lantarki har sai tagulla ta gudana. Tare da tsawaitawa mai kyau, za a iya samun daidaiton ɓangaren.

Sakamako / Amfanin • Maimaitawa, daidaiccen zafin rana.

Tsarin Aluminum Brazing Processing

Tsarin Aluminum Brazing Processing

Gyaran ƙarfin ƙarfafa aluminum yana kara karuwa a masana'antu. Misali na misali shine yin gyaran nau'o'i daban-daban zuwa ga mai musayar wuta. Aluminum yana buƙatar mai yawa makamashi don zafi ta amfani da shigarwa da kuma ta atomatik conductivity ne 60% idan aka kwatanta da jan ƙarfe. Shirye-shiryen sutura da kuma lokacin da zafin rana ya zama mahimmanci a cikin tsarin nasarar ƙarfafa ƙarfafawa na sassa na aluminum. Nasarar kwanan nan a cikin ƙananan kayan lantarki na aluminum sun ba da izinin shigarwa don maye gurbin wuta da wutar lantarki a cikin ƙarfin ƙarfin ƙarfin ƙarfe na masana'antu na aluminum.

Gyaran gyaran gyare-gyare na sassa na sassaƙaƙƙun sassa na lantarki yana buƙatar ma'aunin gyare-gyaren ƙarfe don ƙarfin aluminum da aka yi amfani da shi a cikin sassan da kuma madaidaicin haɗari don ƙaran ƙarfe. Masu sana'a na gwaninta sun mallaki kayan allon alumma da kayan aiki da ke aiki tare da allo.

Fitar da Al'ummar Aluminum Rukuni Tare da Hanya

Fitar da Al'ummar Aluminum Rukuni Tare da Hanya

Manufar: Yi wa alummar kungiya ta aluminum zuwa 968 ºF (520 ºC) a cikin 20 seconds

Abubuwan: Abokin ciniki ya ba da 1.33 ″ (33.8 mm) OD bututun aluminum da ɓangaren maɓuɓɓuka na aluminum, Gami da tagulla na Aluminium

Zazzabi: 968 ºF (520 ºC)

Yanayin 50 kHz

Kayan aiki: DW-HF-35KW, 30-80 kHz haɓaka tsarin tsaftacewa tare da tashar wutar lantarki wanda ke dauke da na'ura mai kwakwalwa 53 μF.

Tsari: An yi amfani da kayan Braze tsakanin bututun bututun da ɓangaren mating. An sanya taron a cikin murfin kuma an zafafa shi na kusan dakika 40. Tare da murfin wuri biyu, ana iya dumama sassa biyu a lokaci guda, wanda ke nufin za a kammala sashi ɗaya kowane sakan 15-20. An ciyar da abun Braze, wanda ya haifar da haɗin gwiwa mai kyau. Lokacin dumama tare da sassan biyu ana dumama lokaci guda yana haɗuwa da maƙasudin abokin ciniki, kuma yana wakiltar ingantaccen ci gaba dangane da saurin yin amfani da tocilan.

Sakamako / Amfanin

  • Gyara: Ƙwararren shawarar da aka ba da shawara ya yanke lokacin da suke da zafi lokacin da aka kwatanta da yin amfani da fitilar
  • Darasi na sashi: Ƙarƙashin ƙarancin hanya ita ce hanyar da za'a iya maimaitawa tare da daidaituwa fiye da wutar lantarki
  • Aminiya: Ƙarƙashin ƙarancin jiki mai tsabta ne, hanyar da ba ta ƙunshi harshen wuta kamar wuta, wanda zai haifar da yanayin aiki mafi aminci

Ƙarƙasa Aluminum zuwa Tubbaran Turawa tare da Hanya

Ƙarƙasa Aluminum zuwa Tubbaran Turawa tare da Hanya

Makasudin: Domin ƙona wutar aluminum zuwa 1050 ºF (566 ºC) don aikace-aikace na brazing:

abu:

  • Cu bututu (3/4 ″ / 19mm)
  • Cu bututu (5/8 ″ / 15.8mm)
  • AI tubes (3/8 ″ /9.5mm)
  • AI da yawa (5/8 ″ /15.8mm)
  • AI da yawa (3/4 ″ /19mm)
  • Lucas-Milhaupt Neman 30-832 mai mahimmanci
  • Gidan waya

Zazzabi 1050 ºF (566 ºC)

Yanayin 260 kHz

Kayan kayan aiki DW-UHF-10KW 150-500 kHz shigar da wutar lantarki da aka ajiye tare da tashar wutar lantarki wanda ke dauke da masu amfani 1.5 μF biyu.

  • Hanyar da aka ba da wutar lantarki mai sauƙi biyu da aka tsara da kuma bunkasa musamman ga taron alummar
  • Hanyar da za a shigar da shi a cikin sau biyar mai kwakwalwa wanda aka tsara da kuma bunkasa musamman don ƙwanƙwasa tubunan Cu zuwa taron hadin gwiwa ta AI

Tsarin gyaran gyare-gyare: an tsara nau'i-nau'i kafin su dace da shamban aluminum. Daga nan sai aka sanya nau'ukan aluminum hudu a cikin mutane da dama kuma an saka taron a cikin akwatin. An yi tsanani da taron don kimanin 70 seconds, a daidai lokacin da ya kai ga zafin jiki da aka yi amfani da ita ya yi ta gudu. Ga kwandunan Cu, an shirya su ne don suyi, sun kasance a kusa da shambura, kuma an sanya taron a cikin akwatin. Lokacin sake zagayowar yanayin zafi yana kusan 100 seconds. Wasu kayan aikin da ake buƙata na yin amfani da itace don yin gyare-gyare don cika dukkanin sashin layi saboda ƙananan waya. Idan an kara tsawon lokacin sake zagayowar, za'a kawar da buƙatar tsayawar itace.

Sakamako / Amfanin: Tsaida, maimaitawa:

  • Abokin ciniki ya buƙaci madaidaici da maimaitaccen zafi fiye da tocilan da zai iya isar da shi, wanda haɓakawa ya sami damar cimmawa.
  • Maganin yanayin zafi: Induction yana ba da izini don kulawa da zafin jiki mafi girma idan aka kwatanta da wasu hanyoyi, ciki har da tayin, wanda abokin ciniki yake so

 

Ƙusar Brazing Aluminiyoyi

Ƙusar Brazing Aluminiyoyi

Manufar: Turawa biyu na bututun gas biyu a lokaci daya zuwa ainihin magungunan aluminum

Abun abu 2 bututun aluminium 0.72 ″ (18.3mm) diamita, mai daskarewa 9.88 ″ x 10.48 ″ x 1.5 ″ mai kauri (251mm x 266.3mm x 38mm), zoben tagulla

Zazzabi 610 ºF (321 ºC)

Yanayin 250 kHz

Kayan aiki • DW-UHF-20KW tsarin yin amfani da wutar lantarki, sanye take da wani matashi mai nisa wanda ke dauke da na'urorin 1.5μF guda biyu don jimlar 0.75μF • An shigar da sautin wutar lantarki da aka ƙaddamar musamman don wannan aikace-aikacen.

Tsarin aiki Ana amfani da maɓallin pancake guda hudu da ke cikin Littafi Mai Tsarki don yin amfani da bututu na 2 a lokaci guda. Ana ba da zobba uku a kan kowane haɗin gwiwa kuma an yi amfani da wutar lantarki don 90-100 na biyu don ƙirƙirar haɗin gwiwa a kan duka bututu. Bayani • Abokin ciniki yana buƙatar lokacin zafi na 40 a lokacin zafi na biyu. Don haɗuwa da wannan nau'ikan 3 da ake buƙatar za a yi amfani da su don yin amfani da mahallin 2 don kowane jimlar 6 a cikin 90-100 seconds. Abokin ciniki a halin yanzu yana amfani da tsari na ƙwayar wuta wanda zai iya ƙone murfin da ke cikin yankin haɗin gwiwa kuma ya ƙirƙirar sassa. Ta hanyar sauyawa don yin amfani da wannan aikace-aikacen abokin ciniki yana rage ƙananan sassansu kuma yana ƙaruwa da ƙimar haɓaka.
Sakamako / Amfanin Induction dumama yana samarwa:
• Maɗaukakiyar raƙuman kayan aiki
• Ƙara yawan sashi, ƙananan raguwa
• Ƙaƙwalwar kyautar hannu wanda ba ya haɗa da fasaha na masana'antu don masana'antu
• Ko da rarraba dumama

Ƙunƙwasawa da Gwaninta tare da Nuni

Ƙunƙwasawa kayan ƙwanƙwasawa tare da Induction

Manufar: Don ƙarfafa mazugi da shinge don kayan aiki

Abubuwan Abokin ciniki ya ba da sassan

Temperatuwan ke nuna fenti Filayen braze

Zazzabi 1300 - 1400 ºF (704 - 760 ° C)

Yanayin 400 kHz

Kayan aiki: DW-UHF-6kw-I, 250-600 kHz tsarin samar da wutar lantarki, ciki har da tashar zafi ta hanyar amfani da masu amfani 0.66 μF biyu (duka 1.32 μF) A matsayi guda biyu, nau'in haɗakarwa mai sau biyu da aka tsara da kuma bunkasa musamman don wannan aikace-aikacen .

Tsarin tsari: Ana sanya nau'i biyu na sassa a cikin ɗayan mutum. Ana sanya matakan gyaran kafa a kan mazugi a haɗin gwiwa. An sanya ɓangaren wuri a cikin motsin wuta mai tsanani kuma mai tsanani har sai gwaninta ya narke.

Sakamako / Amfanin: Sanya sahihiyar ingantaccen salo yana ba da wutar lantarki guda biyu a kan tsarin 2kW kawai. Ƙarƙiri na biyu an cika a lokacin da ake buƙatar, ƙaddamar da kayan sarrafawa

Brazing carbide shaft tare da sakawa

Brazing carbide shaft tare da sakawa

Makasudin: Gwada igiya mai ɗaukar motsi a tube

Abubuwan: Carbide shaft 1/8 ″ to 1 ″ diamita (masu girma dabam masu girma) Karfe bututu 3/8 ″ to 1 ¼ ”OD Azurfa mai siyar da braze

Temperatuur: nuna launin

Zazzabi: 1400 ° F don 60 seconds Frequency300 kHz

Kayan aiki: DW-UHF-6KW-III, 150-400 kHz ƙarfin tsarin gyaran wuta wanda aka haɗa da tashar wutar lantarki mai dauke da mahafan 0.66 μF (duka 1.32 μF)

Tsari: Ana amfani da mai siyar da azurfa zuwa inda shagon carbide da bututun ƙarfe suka hadu. Yankewa tsakanin sassan biyu yakai kimanin .0005 ″. Placedan ƙaramin takalmin katako mai walƙiya an sanya shi a kan sashi sannan kuma ɓangaren ya yi zafi. Yana ɗaukar kimanin daƙiƙa 60 don gudana braze tare da mafi kyawun ƙawancin zafi da kwararar mai. Kodayake sashin zai iya zama mai zafi da sauri, ana samun sakamako mafi kyau a cikin dakika 60.

Sakamako / Amfanin: Fitilar fanko yana samarwa, maɗaukakin zafi. Dole ne ake buƙatar da ake bukata zafi don yin amfani da ƙuƙwalwar ƙwallon ƙafa don ya tabbatar da haɗin gwiwa mai kyau.

Brazing Brass Fittings Tare da Induction

Fitunƙarar Brass Brass Tare da Indarƙirar Maɗaukaki: Don zuga majalisai na ƙarfe na tagulla zuwa 750 ° C don aikin brazing. Girman tubing ya banbanta daga inci 3 zuwa 8 (76.2 zuwa 203.2 mm) Kayan abu: Brass tubing Brass flange Braze zoben Braze flux Zafin zafin jiki: 1382 ° F (750 ° C) Frequency 200 kHz Boats DW-UHF-20KW, 150-500 kHz shigarwa samar da wutar lantarki, sanye take da… Karin bayani

Matsalar Cikakken Brazing Thin tare da Tashi

Matsalar Cikakken Brazing Thin tare da Tashi 

Makasudin: Don yin ƙarfin murfin motsaccen ƙarfe na jan ƙarfe a jikin 1400 º F kuma a rufe ɗayan ƙarshen ƙarfe na jan karfe da tagulla.

Abubuwan: ssarfafa tagulla - 0.875 in2 da 2.5 a tsayi (22mm2 x 64mm) bututun tagulla 0.01 a cikin (0.254mm) bango Brass farantin 0.10 a cikin (2.54mm) mai kauri da 0.5 a X 0.25 inch Braze alloy shim da farin ruwa

Zazzabi: 1400 ºF (760 ° C)

Yawancin lokaci: 300 kHz

Kayan aiki: DW-UHF-10KW samar da wutar lantarki sanye take da tashar zafi ta amfani da masu amfani da 1.32μF biyu (duka 0.66 μF). Tsari A rabu, an yi amfani da muryar shigarwa ta hanyar yin amfani da shi don isar da wutar lantarki a cikin kwandon ƙarfe (Fig. 1). Don hana kan zafin jiki na gefuna da kwaskwarima da ƙaramin karfe mai zurfi, an ƙara karamin ƙararrawa mai zurfi (Fig. 2) don kawo zafi a cikin kwandon tagulla. An kafa kayan daji na shimfiɗa a shimfiɗar wuri, sannan an rufe shi da fararen farin. An gyara tsayin haɗin na don kawo adadin zafin jiki ga taron. Wannan wuri yana tada yawan zafin jiki na ƙananan yanki da kuma ƙaramin kwalba mai mahimmanci a daidai wannan ma'auni wanda zai iya samar da ƙwallon ƙafa mai tsabta. Sauran ƙarshen ƙarfe na jan karfe yana ƙarfafawa ta hanyar yin amfani da murhun mabudin rubutun allon na 2 (Fig.3.)

Sakamako / Fa'idodi • Adana kayan aikin ƙarfe na jan ƙarfe • Rage ƙaura mai zafi a ƙarshen ƙarshen bututun • Rage lokacin zafi (ƙasa da 60 sec.)