Amfani da shigarwar saiti mai ban sha'awa don ƙafafun tuki, ƙafafun jagora, jagoransu ƙafafun, da ƙafafun

Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarfafa Ayyuka da Dorewa.

Induction dabaran taurare wani tsari ne da aka yi amfani da shi shekaru da yawa don inganta aiki da dorewa na nau'ikan na'urori daban-daban. Wannan tsari ya ƙunshi dumama saman ƙafafun ƙarfe zuwa zafin jiki mai zafi ta amfani da muryar shigarwa, sa'an nan kuma da sauri sanyaya shi, haifar da wuya da kuma jurewa saman Layer. Ƙarƙashin ƙafar ƙafar ƙafar ƙafa yana ba da fa'idodi masu yawa, kamar ingantaccen juriya, ƙara ƙarfin ɗaukar kaya, da rage farashin kulawa. A cikin wannan cikakkiyar jagorar, za mu yi zurfin bincike game da tauraruwar ƙafafun induction, gami da hanyoyi daban-daban, fa'idodi, da la'akari don wannan tsari. Ko kai mai masana'anta ne ko kuma kawai neman ƙarin koyo game da wannan tsari, wannan jagorar tana da duk abin da kuke buƙatar sani don haɓaka aiki da ƙarfin injin ku.

1. Menene induction wheel surface hardening?

Induction dabaran taurare tsari ne wanda ya kunshi dumama saman wata dabaran ta amfani da tsarin shigar da mitoci mai yawa. Wannan tsari yana ba da damar saman ƙafafun ya taurare ba tare da rinjayar ainihin ƙarfinsa ba. Tsarin shigar da kayan aiki yana aiki ta hanyar wucewar babban juzu'in wutar lantarki ta hanyar coil da ke kewaye da dabaran. Wannan yana sa saman ƙafafun yayi zafi da sauri, sannan yayi sanyi da sauri. Wannan saurin dumama da sanyaya tsari yana sa saman ƙafafun ya yi tauri, yana haifar da ƙara ƙarfi, ƙarfi, da aiki. Ana amfani da taurin saman ƙafar induction a cikin masana'antar kera motoci da masana'antu don haɓaka aiki da dorewar ƙafafun. Ana iya amfani da shi ga abubuwa daban-daban, ciki har da ƙarfe, aluminum, da baƙin ƙarfe. Fa'idodin tauraruwar ƙafar ƙafar ƙafa sun haɗa da haɓaka juriya, ingantaccen ƙarfin gajiya, da rage juzu'i. Ana iya keɓance wannan tsari don biyan takamaiman buƙatun kowane aikace-aikacen, yana mai da shi hanya mai mahimmanci da inganci don haɓaka aikin dabaran da karko.

2. Fa'idodin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙira

Ƙarƙashin ƙafafun ƙafar ƙafa wani tsari ne wanda ya ƙunshi dumama saman ƙafafun zuwa zafin jiki mai zafi sannan kuma da sauri sanyaya ta ta amfani da matsakaiciyar kashewa. Wannan tsari yana taimakawa wajen haɓaka aiki da dorewar ƙafafu a masana'antu daban-daban, gami da kera motoci, sararin samaniya, da injuna masu nauyi. Akwai fa'idodi da yawa na tauraruwar ƙafar ƙafar ƙafa, gami da haɓaka juriya, ingantaccen ƙarfin gajiya, da haɓaka ƙarfin ɗaukar kaya. Lokacin da saman dabaran ya taurare ta amfani da induction, zai zama mai juriya ga lalacewa da tsagewa, wanda ke nufin cewa zai dade kuma yana buƙatar ƙarancin kulawa. Wannan yana da mahimmanci musamman ga ƙafafun da aka yi amfani da su a cikin aikace-aikace masu nauyi, inda aka fallasa su zuwa yanayin aiki mai tsanani kamar manyan kaya, manyan gudu, da kayan abrasive. Ƙarƙashin ƙafar ƙafar induction kuma yana inganta ƙarfin gajiyar dabaran, wanda ke nufin cewa ba shi da yuwuwar yin kasawa saboda maimaita zagayowar lodi. Wannan yana da mahimmanci ga ƙafafun da aka yi lodin keken keke, kamar waɗanda ake amfani da su a cikin injin juyawa. Wani fa'idar tauraruwar dabaran induction ita ce tana haɓaka ƙarfin ɗaukar nauyi na dabaran. Wannan yana nufin cewa yana iya jure manyan lodi ba tare da ƙullawa ko lalacewa ba. A taƙaice, taurare saman ƙafar induction hanya ce mai inganci don haɓaka aiki da dorewar ƙafafun. Yana ba da fa'idodi iri-iri, gami da haɓaka juriya, haɓaka ƙarfin gajiya, da haɓaka ƙarfin ɗaukar kaya. Idan kuna neman haɓaka aikin ƙafafun ku, yi la'akari da tauraruwar ƙafafun ƙafafu azaman zaɓi mai yiwuwa.

3. Hanyoyi na Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙaƙwalwa

Akwai hanyoyi da yawa na induction wheel surface hardening. Ɗaya daga cikin hanyoyin da aka fi sani shine tsarin taurarewar ƙasa mai harbi ɗaya. Wannan tsari ya ƙunshi dumama saman ƙafafun zuwa zafin jiki mai zafi, yawanci tsakanin 800 zuwa 1000 digiri Celsius. Da zarar saman ya yi zafi, yana saurin sanyaya don ƙirƙirar ƙasa mai wuya, mai juriya. Wata hanyar daɗaɗɗen ƙafar ƙafar ƙafar ƙafar ƙafar ƙafar ƙafar ƙafa ita ce ci gaba da taurarewar ƙasa. Wannan tsari ya haɗa da dumama saman ƙafafun a matakai, a hankali ƙara yawan zafin jiki da zurfin dumama yayin da tsari ya ci gaba. Wannan hanyar tana ba da damar ingantaccen tsari mai ƙarfi da sarrafa ƙarfi. Hanya ta uku na induction wheel surface hardening shine tsarin tauraruwar bugun jini. Wannan tsari ya ƙunshi dumama saman dabaran ta amfani da jerin gajeru, matsanancin bugun jini na yanzu. Saurin dumama da sanyaya saman yana haifar da ƙasa mai wuya, mai jurewa lalacewa. Ko da kuwa hanyar da aka yi amfani da ita, taurin saman ƙafar induction hanya ce mai inganci don haɓaka aiki da dorewa. Yana iya tsawaita rayuwar ƙafafun ƙafafu da sauran abubuwan haɗin gwiwa, yana sa su zama masu juriya ga lalacewa da tsagewa. Wannan yana da mahimmanci musamman a aikace-aikacen masana'antu, inda manyan injuna da kayan aiki ke ƙarƙashin amfani da lalacewa akai-akai.

4.Amfanin Hardening Induction don Dabarun

Ƙarƙashin ƙaddamarwa yana ba da fa'idodi da yawa ga ƙafafun da aka yi amfani da su a cikin kayan aiki daban-daban. Mafi mahimmancin fa'ida shine ƙãra taurin saman, wanda ke sa ƙafafun ya fi tsayayya ga lalacewa da tsagewa. Wannan, bi da bi, yana ƙara tsawon rayuwar ƙafafun kuma yana rage farashin kulawa. Har ila yau, ƙarfin shigar da ƙara yana inganta ƙarfin gajiyawar ƙafafun, yana sa su zama masu dorewa kuma ba su da sauƙi ga lalacewa daga maimaita lodi.

Ƙarƙashin ƙaddamarwa yana da takamaiman aikace-aikace don nau'ikan ƙafafun da aka yi amfani da su a masana'antu daban-daban. Don ƙafafun tuƙi da aka yi amfani da su a cikin kayan aiki masu nauyi kamar masu tonawa da masu ɗaukar kaya, taurin induction yana inganta juzu'i da kwanciyar hankali. Don ƙafafun crane da aka yi amfani da su wajen sarrafa kayan, taurin shigar yana haɓaka juriyar lalacewa da tsagewar ƙafar da ke haifar da nauyi mai nauyi. Don ƙafafun jagora da jagorar da aka yi amfani da su a cikin injinan birgima, taurin shigar da ƙara yana ƙara juriya ga nakasar dabarar da ke haifar da aikin birgima.

1.> Ƙarfafa Ƙarfafa don Tuƙi

Ƙayoyin tuƙi da ake amfani da su a cikin kayan aiki masu nauyi kamar masu tonawa da masu ɗaukar kaya suna buƙatar jan hankali da kwanciyar hankali. Ƙarƙashin shigar da ƙara yana inganta taurin saman ƙafar, yana mai da shi mafi juriya ga lalacewa da tsagewar da ke haifarwa ta dindindin. Har ila yau, Layer na ƙasa yana samar da mafi kyawun riko kuma yana rage zamewa, inganta motsin ƙafar ƙafa da kwanciyar hankali. Har ila yau, taurin shigar yana iya inganta ƙarfin gajiyar dabaran, yana mai da shi mafi ɗorewa da ƙarancin lalacewa daga maimaita lodi.

2.> Ƙarfafa ƙaddamarwa don Ƙaƙwalwar Crane

Filayen crane da ake amfani da su wajen sarrafa kayan suna da lalacewa da tsagewa sakamakon nauyi mai nauyi. Ƙarfafa ƙora yana inganta juriyar lalacewa da tsagewar ƙafar, yana sa ta zama mai ɗorewa da tsawaita rayuwarta. Har ila yau, ƙaƙƙarfan shimfidar wuri yana rage haɗarin fashewa da lalacewa ta hanyar nauyi mai nauyi. Har ila yau, tauraruwar shigar zata iya inganta ƙarfin gajiyar dabaran, yana mai da shi mafi juriya ga lalacewa daga maimaita lodi.

3.> Ƙarfafa Ƙarfafawa don Jagoranci da Ƙafafun Jagora

Ƙayoyin gubar da jagorar da ake amfani da su a cikin injinan birgima suna fuskantar nakasu ta hanyar mirgina. Ƙarƙashin shigar da ƙara yana inganta juriyar dabarar ga nakasawa, yana mai da shi mafi ɗorewa da tsawaita rayuwarsa. Har ila yau, ƙaƙƙarfan shimfidar wuri yana rage haɗarin fashewa da nakasar da tsarin birgima ya haifar. Har ila yau, tauraruwar shigar zata iya inganta ƙarfin gajiyar dabaran, yana mai da shi mafi juriya ga lalacewa daga maimaita lodi.

5.Induction Hardening Process da Machines

Tsarin hardening na shigarwa yana buƙatar kayan aiki na musamman da aka ƙera don wannan dalili. Induction hardening inji sun ƙunshi induction coil, wutar lantarki, da tsarin sanyaya. An ƙera coil ɗin induction don samar da filin maganadisu wanda ke jawo wutar lantarki a ɓangaren ƙarfe. Wutar lantarki tana ba da canjin yanayin da ake buƙata don dumama karfe, yayin da tsarin sanyaya ke kashe ƙarfen bayan ya kai yanayin da ake so.

Bayanan Ma'auni:

model Rated fitarwa ikon Yawan fushi Input yanzu Input irin ƙarfin lantarki Dandalin aikin haɓaka Ruwa na ruwa nauyi girma
Saukewa: MFS-100 100KW 0.5-10KHz 160A 3phase 380V 50Hz 100% 10-20m³ / h 175KG 800x650x1800mm
Saukewa: MFS-160 160KW 0.5-10KHz 250A 10-20m³ / h 180KG 800x650 x 1800mm
Saukewa: MFS-200 200KW 0.5-10KHz 310A 10-20m³ / h 180KG 800x650 x 1800mm
Saukewa: MFS-250 250KW 0.5-10KHz 380A 10-20m³ / h 192KG 800x650 x 1800mm
Saukewa: MFS-300 300KW 0.5-8KHz 460A 25-35m³ / h 198KG 800x650 x 1800mm
Saukewa: MFS-400 400KW 0.5-8KHz 610A 25-35m³ / h 225KG 800x650 x 1800mm
Saukewa: MFS-500 500KW 0.5-8KHz 760A 25-35m³ / h 350KG 1500 x 800 x 2000mm
Saukewa: MFS-600 600KW 0.5-8KHz 920A 25-35m³ / h 360KG 1500 x 800 x 2000mm
Saukewa: MFS-750 750KW 0.5-6KHz 1150A 50-60m³ / h 380KG 1500 x 800 x 2000mm
Saukewa: MFS-800 800KW 0.5-6KHz 1300A 50-60m³ / h 390KG 1500 x 800 x 2000mm

Za a iya keɓance tsarin hardening na induction don saduwa da takamaiman buƙatu kamar zurfin daɗaɗɗen Layer da ƙimar sanyaya. Ana iya sarrafa tsari ta atomatik don tabbatar da daidaito a cikin ingancin sassa masu tauri. Zaɓin induction hardening na'ura ya dogara da girman da siffar ɓangaren ƙarfe, mita da ƙarfin da ake buƙata don naɗaɗɗen shigarwa, da matsakaicin sanyaya da aka yi amfani da shi.

6. Abubuwan la'akari don Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙira

Induction dabaran taurare hanya ce mai tasiri don haɓaka aiki da karko na ƙafafun. Lokacin yin la'akari da taurarewar ƙafafun motsi, akwai abubuwa da yawa da za a yi la'akari da su. Abu na farko shine nau'in ƙafafun da kuke shirin taurare. Daban-daban nau'ikan ƙafafun za su buƙaci nau'ikan matakai daban-daban na hardening. Misali, ƙafafun simintin ƙarfe na simintin ƙarfe za su buƙaci tsari daban-daban fiye da ƙafafun ƙarfe. Abu na biyu da za a yi la'akari da shi shine zurfin da nau'in taurin da ake buƙata. Ana iya yin taurin kai zuwa zurfafa daban-daban, daga taurin ƙasa zuwa cikakken taurin. Nau'in taurin da ake buƙata zai dogara ne akan nau'in dabaran da matsalolin da zai fuskanta. Abu na uku da za a yi la'akari da shi shine farashin aikin taurin. Ƙarƙashin ƙafar ƙafar induction na iya zama tsada, don haka dole ne ku tabbatar da cewa farashin hardening yana da daraja idan aka kwatanta da farashin sauyawa. A ƙarshe, yana da mahimmanci don nemo kamfani mai suna don yin tauraruwar ƙafafun induction. Tsarin yana buƙatar ilimi na musamman da kayan aiki, kuma yana da mahimmanci don zaɓar kamfani wanda ke da ƙwarewa da kuma kyakkyawan suna don ingantaccen aiki. Ta hanyar la'akari da waɗannan abubuwan, zaku iya zaɓar madaidaicin tsarin tauraruwar ƙafar ƙafar ƙafa don ƙafafunku kuma tabbatar da cewa kun sami mafi kyawun aiki da dorewa daga gare su.

Kammalawa: Muhimmancin Tufafin Ƙarƙashin Ƙarƙashin Ƙarfafa Tsari

Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙwara tsari ne da ya kunshi dumama saman dabaran karfe ta amfani da shigar da wutar lantarki. Ta yin haka, saman dabaran ya zama mai ƙarfi, ya fi ɗorewa, da juriya ga lalacewa da tsagewa. Wannan tsari ya dace da masana'antun da suka dogara da injuna tare da ƙafafun da ake amfani da su akai-akai, kamar masana'antun kera ko masana'antu. Ta amfani da tauraruwar ƙafafun induction, zaku iya tsawaita rayuwar injin ku kuma rage buƙatar gyare-gyare masu tsada da sauyawa. Don haka idan kuna neman haɓaka inganci da ɗorewa na injin ku, tauraruwar ƙafafun induction zaɓi ne mai wayo.

 

 

=