CNC Induction Hardening Surface na Shafts, Rollers, Fin

Jagoran Ƙarshen Jagora don Ƙarfafa Ƙarfafawa: Haɓaka saman Shafts, Rollers, da Fin.

shigar hardening tsariƘarƙashin shigar da ƙara tsari ne na musamman na kula da zafi wanda zai iya haɓaka kaddarorin saman sassa daban-daban, gami da shafts, rollers, da fil. Wannan fasaha ta ci gaba ta ƙunshi zaɓin dumama saman kayan ta amfani da manyan coils induction na mitoci sannan kuma a hanzarta kashe shi don cimma mafi kyawu da juriya. A cikin wannan cikakkiyar jagorar, za mu bincika ƙwanƙwasa taurin ƙaddamarwa, daga kimiyyar da ke bayan aiwatarwa zuwa fa'idodin da yake bayarwa dangane da haɓaka dorewa da aikin waɗannan mahimman abubuwan masana'antu. Ko kai masana'anta ne da ke neman haɓaka ayyukan samar da ku ko kuma kawai kuna sha'awar duniya mai ban sha'awa na jiyya na zafi, wannan labarin zai samar muku da mafi kyawun fahimta a ciki. ƙwaƙwalwar shiga.

1. Menene induction hardening?

Ƙarƙashin shigar da ƙara shine tsarin kula da zafi da ake amfani da shi don haɓaka kaddarorin saman abubuwa daban-daban kamar shafts, rollers, da fil. Ya ƙunshi dumama saman ɓangaren ta amfani da igiyoyin lantarki masu yawa, waɗanda ke haifar da coil induction. Zafin zafi da aka haifar da sauri yana ɗaga zafin saman, yayin da ainihin ya kasance mai sanyi. Wannan saurin dumama da sanyaya tsari yana haifar da ƙaƙƙarfan wuri tare da ingantaccen juriya, taurin, da ƙarfi. Tsarin taurarewar shigar yana farawa ta hanyar sanya sashin a cikin coil induction. An haɗa nada zuwa tushen wutar lantarki, wanda ke samar da madaidaicin halin yanzu wanda ke gudana ta cikin nada, ƙirƙirar filin maganadisu. Lokacin da aka sanya sashin a cikin wannan filin maganadisu, ana haifar da igiyoyin ruwa a samansa. Wadannan raƙuman ruwa suna haifar da zafi saboda juriya na kayan. Yayin da zafin jiki ya karu, ya kai ga zafin jiki na austenitizing, wanda shine mahimmancin zafin jiki da ake buƙata don canji ya faru. A wannan lokacin, ana cire zafi da sauri, yawanci ta hanyar amfani da feshin ruwa ko matsakaiciyar kashewa. Saurin kwantar da hankali yana sa austenite ya canza zuwa martensite, wani lokaci mai wuya da raguwa wanda ke ba da gudummawa ga haɓakar kayan haɓaka. Ƙarƙashin ƙaddamarwa yana ba da fa'idodi da yawa akan hanyoyin taurin gargajiya. Yana da tsari mai mahimmanci na gida, yana mai da hankali kawai akan wuraren da ke buƙatar taurin, wanda ke rage ɓarna kuma yana rage yawan amfani da makamashi. Madaidaicin iko akan tsarin dumama da sanyaya yana ba da damar gyare-gyaren bayanan taurin kai bisa ga takamaiman buƙatu. Bugu da ƙari, hardening induction tsari ne mai sauri da inganci wanda za'a iya sarrafa shi cikin sauƙi don samarwa mai girma girma. A taƙaice, hardening induction fasaha ce ta musamman na kula da zafi wanda ke zaɓin inganta abubuwan da aka gyara na saman kamar shafts, rollers, da fil. Ta hanyar yin amfani da ƙarfin igiyoyin lantarki masu ƙarfi, wannan tsari yana ba da ingantaccen juriya, tauri, da ƙarfi, yana mai da shi hanya mai mahimmanci don haɓaka aiki da karko na sassa daban-daban na masana'antu.

2. Kimiyyar da ke bayan shigar da hardening

Ƙarfafa ƙora tsari ne mai ban sha'awa wanda ya haɗa da haɓaka saman ramummuka, rollers, da fil don ƙara ƙarfinsu da ƙarfi. Don fahimtar kimiyyar da ke bayan ƙaddamar da hardening, dole ne mu fara zurfafa cikin ƙa'idodin dumama shigar. Tsarin dumama shigarwa yana amfani da madadin filin maganadisu da aka samar ta hanyar induction coil. Lokacin da wutar lantarki ta wuce ta cikin nada, yana haifar da filin maganadisu, wanda ke haifar da igiyoyin ruwa a cikin kayan aikin. Wadannan igiyoyin ruwa suna haifar da zafi saboda juriya na kayan, wanda ke haifar da dumama. Yayin hardening induction, aikin aikin yana da sauri mai zafi zuwa takamaiman zafin jiki sama da wurin canjin sa, wanda aka sani da zafin jiki na austenitizing. Wannan zafin jiki ya bambanta dangane da kayan da ake taurare. Da zarar zafin da ake so ya kai, kayan aikin yana kashewa, yawanci ana amfani da ruwa ko mai, don kwantar da shi cikin sauri. Kimiyyar da ke bayan ƙaddamar da tauraruwar ƙira ta ta'allaka ne a cikin sauya tsarin ƙaramin abu. Ta hanyar ɗumama da sauri da sanyaya saman, kayan suna jujjuya canjin lokaci daga yanayin farko zuwa yanayi mai tauri. Wannan canji na lokaci yana haifar da samuwar martensite, tsari mai wuya kuma mara ƙarfi wanda ke haɓaka kayan aikin injiniyan saman. Za'a iya sarrafa zurfin zurfin Layer, wanda aka sani da zurfin yanayin, ta hanyar daidaita sigogi daban-daban kamar mitar filin maganadisu, shigar da wutar lantarki, da matsakaicin kashewa. Waɗannan sauye-sauyen suna tasiri kai tsaye ƙimar dumama, ƙimar sanyaya, kuma a ƙarshe, taurin ƙarshe da juriya na taurare saman. Yana da mahimmanci a lura cewa hardening induction tsari ne madaidaici, yana ba da kyakkyawan iko akan dumama gida. Ta hanyar zaɓin dumama wuraren da ake so kawai, irin su shafts, rollers, da fil, masana'antun za su iya cimma mafi kyawu kuma su sa juriya yayin da suke kiyaye tauri da ductility. A ƙarshe, kimiyyar da ke bayan shigar da hardening ta ta'allaka ne a cikin ka'idodin dumama shigar da bayanai, canjin ƙananan ƙananan abubuwa, da sarrafa sigogi daban-daban. Wannan tsari yana ba da damar haɓaka abubuwan da ke sama na shafts, rollers, da fil, yana haifar da ingantacciyar karko da aiki a aikace-aikacen masana'antu daban-daban.

3. Fa'idodin tauraruwar shigar da ruwa don shafts, rollers, da fil

Ƙunƙarar ƙaddamarwa tsari ne da ake amfani da shi sosai wanda ke ba da fa'idodi masu yawa don haɓaka saman ramuka, rollers, da fil. Babban fa'idar tauraruwar shigar da ita ita ce ikonsa na zaɓin zafi da ke kula da takamaiman wurare, yana haifar da taurare saman yayin da yake riƙe ainihin abubuwan da ake so. Wannan tsari yana inganta ɗorewa da juriya na waɗannan abubuwan, yana sa su dace don aikace-aikacen nauyi. Ɗaya daga cikin mahimman fa'idodin tauraruwar shigar da ita ita ce gagarumin haɓakar taurin da aka samu akan saman ramuka, rollers, da fil. Wannan ƙaƙƙarfan taurin yana taimakawa wajen hana lalacewar ƙasa, kamar lalata da nakasawa, ƙara tsawon rayuwar abubuwan. Har ila yau, daɗaɗɗen saman yana samar da ingantacciyar juriya ga gajiya, yana tabbatar da cewa waɗannan sassa zasu iya jure yanayin matsanancin damuwa ba tare da lalata aikin su ba. Baya ga taurin, tauraruwar shigar da ita yana inganta gaba ɗaya ƙarfin ramuka, rollers, da fil. Tsarin dumama cikin gida da saurin kashewa yayin tauraruwar shigarwa yana haifar da sauyi na microstructure, yana haifar da ƙara ƙarfi da ƙarfi. Wannan yana sa kayan aikin su zama masu juriya ga lankwasawa, karyewa, da lalacewa, yana haɓaka amincin su da tsawon rayuwa. Wani muhimmin fa'idar tauraruwar shigar da ita shine ingancinsa da saurin sa. An san tsarin don saurin dumamawa da hawan keke, yana ba da damar samar da ƙimar girma da ƙima mai tsada. Idan aka kwatanta da hanyoyin gargajiya kamar taurin hali ko ta-hardening, tauraruwar shigar tana ba da gajeriyar lokutan zagayowar, rage yawan kuzari da haɓaka yawan aiki. Bugu da ƙari, ƙaddamar da ƙaddamarwa yana ba da izini don daidaitaccen iko akan zurfin taurare. Ta hanyar daidaita ƙarfi da mitar dumama shigar, masana'antun za su iya cimma zurfin zurfin da ake so musamman ga buƙatun aikace-aikacen su. Wannan sassauci yana tabbatar da cewa an inganta taurin saman yayin da yake kiyaye mahimman kaddarorin da suka dace. Gabaɗaya, fa'idodin tauraruwar induction sun sanya ya zama kyakkyawan zaɓi don haɓaka saman shafts, rollers, da fil. Daga ƙãra taurin ƙarfi da ƙarfi zuwa ingantacciyar karɓuwa da inganci, hardening shigar da kayan aiki yana ba masana'antun ingantaccen tsari da farashi mai tsada don haɓaka aiki da dawwama na waɗannan mahimman abubuwan haɗin gwiwa a cikin masana'antu daban-daban.

4. An bayyana tsarin hardening induction

Ƙarƙashin shigar da induction wata dabara ce da ake amfani da ita sosai a cikin masana'antar masana'anta don haɓaka kaddarorin saman abubuwa daban-daban, kamar su shafts, rollers, da fil. Wannan tsari ya haɗa da dumama wuraren da aka zaɓa na ɓangaren ta amfani da dumama shigar da mitoci, sannan kuma saurin kashewa don cimma maƙarƙashiya. Tsarin hardening shigar da shigarwa yana farawa tare da sanya sashin a cikin coil induction, wanda ke haifar da babban filin mu'amala da maganadisu. Wannan filin maganadisu yana haifar da igiyoyin ruwa a cikin kayan aikin, wanda ke haifar da saurin dumama da wuri. Za'a iya sarrafa zurfin Layer mai tauri ta hanyar daidaita mita, iko, da lokacin dumama shigar. Yayin da yanayin zafin jiki ya tashi sama da yanayin canji mai mahimmanci, an kafa lokacin austenite. Ana kashe wannan lokaci da sauri ta hanyar amfani da matsakaici mai dacewa, kamar ruwa ko mai, don canza shi zuwa martensite. Tsarin martensitic yana ba da kyakkyawan tauri, juriya, da ƙarfi zuwa saman da aka kula da shi, yayin da ainihin ɓangaren ke riƙe da ainihin abubuwan sa. Ɗaya daga cikin manyan fa'idodin tauraruwar shigar da ita ita ce iyawar sa don cimma madaidaicin tsarin taurara mai sarrafawa. Ta hanyar zayyana siffa da tsari na coil induction a hankali, za a iya niyya takamaiman wuraren ɓangaren don taurare. Wannan zaɓin dumama yana rage ɓarna kuma yana tabbatar da cewa wuraren da ake buƙata kawai suna taurare, suna adana kayan aikin injin da ake so na ainihin. Ƙarƙashin ƙaddamarwa yana da inganci sosai kuma ana iya haɗa shi cikin layin samarwa na atomatik, yana tabbatar da daidaito da sakamako mai maimaitawa. Yana ba da fa'idodi da yawa akan wasu hanyoyin taurin ƙasa, kamar tauraruwar harshen wuta ko carburizing, gami da gajeriyar lokutan dumama, rage yawan kuzari, da ƙarancin gurɓataccen abu. Koyaya, yana da mahimmanci a lura cewa tsarin tauraruwar shigar yana buƙatar ƙira a tsanake da haɓaka siga don tabbatar da kyakkyawan sakamako. Abubuwan da suka haɗa da kayan aikin, lissafi, da zurfin taurin da ake so dole ne a yi la'akari da su. A ƙarshe, hardening induction hanya ce mai dacewa kuma mai inganci don haɓaka abubuwan da ke sama na shafts, rollers, da fil. Ƙarfinsa don samar da taurin gida da sarrafawa yana sa ya dace don aikace-aikacen masana'antu daban-daban inda juriya, taurin, da ƙarfi ke da mahimmanci. Ta fahimtar tsarin tauraruwar shigar, masana'anta na iya amfani da fa'idodin sa don samar da ingantattun abubuwa masu ɗorewa.

5. Induction Hardening Power Supplier

model Rated fitarwa ikon Yawan fushi Input yanzu Input irin ƙarfin lantarki Dandalin aikin haɓaka Ruwa na ruwa nauyi girma
Saukewa: MFS-100 100KW 0.5-10KHz 160A 3phase 380V 50Hz 100% 10-20m³ / h 175KG 800x650x1800mm
Saukewa: MFS-160 160KW 0.5-10KHz 250A 10-20m³ / h 180KG 800x650 x 1800mm
Saukewa: MFS-200 200KW 0.5-10KHz 310A 10-20m³ / h 180KG 800x650 x 1800mm
Saukewa: MFS-250 250KW 0.5-10KHz 380A 10-20m³ / h 192KG 800x650 x 1800mm
Saukewa: MFS-300 300KW 0.5-8KHz 460A 25-35m³ / h 198KG 800x650 x 1800mm
Saukewa: MFS-400 400KW 0.5-8KHz 610A 25-35m³ / h 225KG 800x650 x 1800mm
Saukewa: MFS-500 500KW 0.5-8KHz 760A 25-35m³ / h 350KG 1500 x 800 x 2000mm
Saukewa: MFS-600 600KW 0.5-8KHz 920A 25-35m³ / h 360KG 1500 x 800 x 2000mm
Saukewa: MFS-750 750KW 0.5-6KHz 1150A 50-60m³ / h 380KG 1500 x 800 x 2000mm
Saukewa: MFS-800 800KW 0.5-6KHz 1300A 50-60m³ / h 390KG 1500 x 800 x 2000mm

6. CNC Hardening / Quenching Machine Tools

Bayanan fasaha

model Saukewa: SK-500 Saukewa: SK-1000 Saukewa: SK-1200 Saukewa: SK-1500
Max dumama tsawon (mm) 500 1000 1200 1500
Babban dumama diamita (mm) 500 500 600 600
Max rike tsawon (mm) 600 1100 1300 1600
Matsakaicin nauyin aiki work Kg) 100 100 100 100
Gudun juyawa na wurin aiki (r / min) 0-300 0-300 0-300 0-300
Motocin motsa jiki mai motsi (mm / min) 6-3000 6-3000 6-3000 6-3000
sanyaya hanyar Sanyaya Hydrojet Sanyaya Hydrojet Sanyaya Hydrojet Sanyaya Hydrojet
Input irin ƙarfin lantarki 3P 380V 50Hz 3P 380V 50Hz 3P 380V 50Hz 3P 380V 50Hz
Motor ikon 1.1KW 1.1KW 1.2KW 1.5KW
Girma LxWxH (mm) 1600 x 800 x 2000 1600 x 800 x 2400 1900 x 900 x 2900 1900 x 900 x 3200
nauyi (Kg) 800 900 1100 1200
model Saukewa: SK-2000 Saukewa: SK-2500 Saukewa: SK-3000 Saukewa: SK-4000
Max dumama tsawon (mm) 2000 2500 3000 4000
Babban dumama diamita (mm) 600 600 600 600
Max rike tsawon (mm) 2000 2500 3000 4000
Matsakaicin nauyin aiki work Kg) 800 1000 1200 1500
saurin juyawar aiki na aiki (r / min) 0-300 0-300 0-300 0-300
Motocin motsa jiki mai motsi (mm / min) 6-3000 6-3000 6-3000 6-3000
sanyaya hanyar Sanyaya Hydrojet Sanyaya Hydrojet Sanyaya Hydrojet Sanyaya Hydrojet
Input irin ƙarfin lantarki 3P 380V 50Hz 3P 380V 50Hz 3P 380V 50Hz 3P 380V 50Hz
Motor ikon 2KW 2.2KW 2.5KW 3KW
Girma LxWxH (mm) 1900 x 900 x 2400 1900 x 900 x 2900 1900 x 900 x 3400 1900 x 900 x 4300
nauyi (Kg) 1200 1300 1400 1500

7. Kammalawa

Ƙayyadaddun ƙayyadaddun ƙayyadaddun tsarin tauraruwar shigar, kamar lokacin dumama, mita, ƙarfi, da matsakaiciyar kashewa, an ƙaddara su bisa ƙayyadaddun kayan aiki, juzu'i na sassa, taurin da ake so, da buƙatun aikace-aikace.

Ƙarfafa ƙora yana ba da hardening na gida, wanda ke ba da izinin haɗuwa da wani wuri mai wuyar gaske da lalacewa tare da maɗaukaki mai mahimmanci da ductile. Wannan ya sa ya dace da abubuwan da aka gyara kamar shafts, rollers, da fil waɗanda ke buƙatar taurin saman ƙasa da sa juriya yayin da suke riƙe isasshen ƙarfi da tauri a cikin ainihin.

 

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